5 Important Factors to Consider Before Fabricating Your Own Professional Barbecue Smoker/Grill

Do you desire to share the magical taste of homemade smoked meat with your family and friends on a lovely weekend? Well, the good news is that you can do just that without breaking the bank.

With less than $100, you can build your own professional Barbecue smoker/Grill in your backyard with a few tools and a DIY manual. However, before you begin ordering grill parts off of Amazon, here are a few factors you need to put into consideration before embarking on this journey.

Let’s begin!

1.Grill Type

You’ll first need to think hard about the type of grill you’d like to build before ordering random parts off the internet. The three major grill types include

  • Gas Grills
  • Charcoal Grills
  • Electric Grills

Gas Grills

Gas grills are the most common Barbecue grill type in the market today. Barbecue enthusiasts often purchase them in search of a grill that gives the meat an exceptional flavor and also provides a mix of convenience and versatility.

Charcoal Grills

Charcoal grills are a standard option for meat lovers who have an appetite for strong smoke flavor. Buyers often purchase a charcoal tray along with their gas grills to get a balanced feel of both grill types.

Electric Grills

Electric grills provide an authentic hardwood flavour that most users consider to be far superior to charcoal grills. However, these might prove to be too complicated to build due to them being electronic and sometimes having an integrated Wi-Fi system to control the grill and send update alerts when the meat is ready.

Keep in mind that the beauty and taste of your Barbecue depend solely on your cooking skills and not the grill type you build. We recommend you visit Life In Recipes to learn new recipes and take your Barbecue skills to a whole new level.

2. Materials

Another factor to consider before building a professional Barbecue grill is the quality of the materials used in constructing the main components. Some metals have a higher tolerance for extreme heat, while others corrode and lose their form after a short while.

To prevent this problem, we recommend you use 304 or Cast stainless steel to construct the significant components of the grill. These include

Burners 304 or Cast Stainless Steel
Grates 304 Stainless Steel
Grill Cooking System 304 Stainless Steel

When most metals reach the end of their lifetime, they tend to leave metallic residue on your meat which doesn’t only taste awful but is also a medical threat. However, using stainless steel is a healthy alternative because of its high resistance to corrosion and fire, therefore making it both durable and safe.

3. Design Structure

You’ll need to figure out the design structure for your Barbecue grill once you’ve chosen a grill type (gas, charcoal, or electric). We recommend you visit a professional to help you with specific details on the requirements for your desired structure, after which you can then come up with the shape, accessories, and structural dimensions for the grill/Smoker.

Compared to gas and electric grill types, already-made charcoal grills require more customization because there’s barely any room for inserts. However, since yours is custom made, you’ll need to plan the unit itself before the enclosure design.

Keep in mind that you’ll need two Grates in your design, one to hold the charcoal and the other for the food.

4. Tools and Equipment

The tools and equipment required to craft your professional Barbecue grill will depend solely on the grill type you choose to build. However, you’ll need to purchase a few essential tools irrespective of the model you decide to make. These include

  • MIG Welder
  • Welding Helmet
  • Angle Grinder (for cutting and polishing)
  • Cut off wheels
  • Abrasive wheels
  • Clamps

These tools are essential for working on metal – which is the principal constituent of Barbecue grills. The MIG welder provides top-notch experience when welding your own professional smoker/grill, while the Angler Grinder and wheels cut and polish the metal parts to give the Smoker a unique shine.

Keep in mind that you’ll need to wear filter shades while welding to protects your eyes and keeps your face safe from the sparks.

5. Budget

Deciding how much you’re willing to spend is an essential factor in the success of any building project. This decision makes it easier to visualize your goal, source for more affordable resources, save money, and still get the job done.

It’s impossible to overlook the importance of having a budget because you can quickly become financially overwhelmed once you factor in the materials and other expenses without a realistic limit.


So, there you have it, a brief description of five critical factors you need to consider before fabricating your own professional Smoker/grill. We hope this article was helpful, and we wish you good luck on your Barbecue adventure.